Dictionary of Industrial Terms
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Industry Specific Dictionaries: Accounting -> Computing
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Password Changed Successfully Your password has been changed. Returning user. Request Username Can't sign in? Forgot your username? Enter your email address below and we will send you your username. Time, speed, and quality performance as it relates to equipment. A compilation of processes that will prevent failures from occurring. For example lubrication, alignment, balancing, cleaning, and operating procedures, adjustments and installation procedures.
Essential Care prevents failures prolong life of equipment. When equipment condition reaches an unacceptable level. The time lapsed between a failure and the break down. Analysis tool to Identify Failure modes, assign priorities to each failure mode based on cost and occurrences. An average of how often a component, equipment or system fails in a given time period.
In maintenance. Most commonly used when referring to written description of the work completed on a work order. This tactic provides for scheduled overhauls or replacements of components often based on recommendation from the equipment vendor, general plant experience with similar components or analysis of the maintenance history of an individual piece of equipment and its components. Cost effective use of FTM is therefore limited. The time period between a repetitive inspection.
The inspection frequency should be based on the failure developing period. A bar chart histogram of scheduled tasks. Microsoft Project, and timeline are examples of software using Gantt charts. A rated comparison of Current Best Practices and actual performance.
Measurable results you wish to accomplish at a projected point in time. Failures induced by own employees. Note: Iatros means physician in Greek, and -genic, meaning induced by, is derived from the International Scientific Vocabulary. Combined, of course, they become iatrogenic, meaning physician-induced. Iatrogenic disease is obviously, then, disease which is caused by a physician. Component failures occurring during early life of component months. Documented instructions for condition monitoring tasks, sorted in an effective walking path through an area.
The person doing the inspection routes. Note: This could be an operator, crafts person, supervisor, engineer or a manager. Leadership and organization 2.
Preventive Maintenance 3. Planning and Scheduling 4. Root Cause Problem Elimination 5.
Technical Database 6. Materials Management 7.
Glossary of Terminology
Skills Development maintenance 8. Safety — Maintenance 9. Engineering illustration. Total cost for acquiring, owning and disposing physical assets. Includes direct operational and maintenance costs and indirect costs for lost production when system fails. The present value of all revenue the equipment has generated less the LCC. A process used to track and manage any physical or specification changes made to process related equipment in a plant.
Maintenance consists of corrective maintenance, preventive maintenance, and continuous improvement. Maintenance Engineers work on design specifications of minor modifications, preventive maintenance documentation, problem identification and elimination, maintenance training, and maintenance technical database. Maintenance management is the collective term for describing the management process of leadership and organization, planning and scheduling, preventive maintenance, condition monitoring, execution of maintenance repairs, recording, root cause failure analysis, spare parts management, and management of technical data supporting the processes above.
All actions performed to prevent failures. Lubrication, alignment, balancing, installation and equipment design, operating procedures, detailed cleaning, adjustments, fixed time replacements, and filtration. Note: Maintenance prevention and condition monitoring are the two components of preventive maintenance. Defined time slots when maintenance can be performed on equipment without disturbing production. During the testing process. Note: Usually we think of Ultrasonic Thickness Testing.
Also included in NDT is usually dye-penetrant testing, x-ray testing, and electrical resistance testing. Vibration, thermography, look, listen, feel, smell, winding test etc are not included since they are testing components, and equipment, not material. Preferred over subjective condition.
Objective methods are for example vibration analysis, ultrasonics, and temperature-, pressure-, voltage- and ampere readings. Subjective inspections are look, listen, feel and smell.
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Downtime for a component or system without affecting production. A maintenance strategy which operates equipment until break-down. A maintenance strategy which sometimes can be the most cost effective.
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Note: OTB is used when the consequence of failure is small enough that the benefit of preventing or finding failure early is more costly. OTB will be the fact for failures that occurs randomly and have no failure developing period. A planned job includes: The person planning the job verifies the scope of the job.
Lifting Equipment, tools, parts, material and personal. Equipment needed to do the jobs are identified and allocated. Skills needed are identified? A description of job steps is documented. Lock out tag out and other safety requirements are identified. Necessary technical documentation is available. Crafts people are part of the planning process. Estimated job duration by skills and the number of people needed for the job. Required permits available. The cost of each job is estimated. Define physical and environmental constraints.
The process of determining the resources, methods, and processes needed to perform maintenance work efficiently and effectively.